In recent years, the adoption of video game-style controllers for operating mobile vehicles and heavy equipment has gained significant traction. Defense, construction, and industrial sectors are embracing remote controls that look more like Xbox gamepads than traditional heavy equipment controls. These modern control systems offer serious advantages when it comes to efficiency and usability.
The rise of video game-style controllers can be seen in a variety of industries and machines. Wired recently reported that the US Department of Defense has been integrating video game-style handsets for weapons systems and unmanned vehicle control for more than a decade. Gamepad-like controls can also be seen operating robot dogs and delivery bots, as well more traditional machinery like skid steers, tractors, and lawn mowers.
Gamepad-style controllers offer many practical benefits to machine OEMs and end users.
By leveraging button and joystick layouts that are familiar and intuitive, game-style controllers can make the operator training process faster. Many of these remote controls take only minutes to learn, which means that new or temporary personnel can get up and running without the need for extensive training. This is especially true for young operators that have been playing video games for their entire lives.
A reduction in training time translates to more operational time and faster deployments, ultimately cutting costs and maximizing productivity.
For high-precision applications, the game-style controllers allow operators to execute tasks with exceptional accuracy and control. These controllers are designed to provide nuanced input, enabling operators to make fine adjustments and perform delicate maneuvers with ease. This level of precision is crucial in scenarios where even the slightest error can lead to significant consequences. Using a hands-on, tactile remote control can enhance both efficiency and overall quality of work.
Many industries have traditionally relied on "belly box" controllers for heavy equipment, so named because they are often attached to the operator's waist. While rugged, these controllers are often heavy and cumbersome, and can cause operator fatigue over extended use. In contrast, game-style controllers are lightweight and ergonomically designed, making them easier to carry and operate for long shifts. With a smaller form factor, the game-style controllers can enhance user comfort –reducing strain and even potentially preventing injury.
While the designs of game-style controllers offer many advantages, there are several key factors that must be considered to ensure success in robotic and heavy equipment applications.
Although they are easy to use, actual video game controls are not durable enough to stand up to heavy use in tough environments. Therefore, a game-style controller designed for machinery must be built to endure challenging conditions. Harsh environments such as military deployments, construction sites, and factories demand controllers that are resistant to impact, dust, and weather. Ruggedized hardware with IP (Ingress Protection) ratings and a wide temperature tolerance are essential for reliable performance.
Modern industrial and military applications require flexible communication options to suit various operational needs. Whether through wired connections, wireless protocols, IP communications, ISM radio, or Bluetooth, controllers must support seamless, secure connectivity. The best control systems also offer flexible pairing options, allowing the same controller to be used for different machine systems.
Remote operation has the potential to increase worksite safety by enabling control from the optimal location-- one with optimal visibility and away from dangerous machine activity. Controllers for high-risk applications should incorporate built-in safety features that meet the challenges of their environments. Safety-rated emergency stop buttons are one way to increase safety by allowing by stopping one or more machines instantly in an unsafe or unexpected situation. Additional safety features could include drop detection, orientation sensors, or abandonment detection, ensuring that the remote is only operated in an intentional manner. Security is also a vital safety consideration, and reliable communication should ensure that machines only respond to commands from a trusted source.
FORT Robotics understands the critical need for controllers that are easy to learn, easy to use, and tough enough for the grittiest jobs. By combining intuitive design with safety, durability and advanced communication, FORT’s controllers empower operators to handle heavy equipment, robots, and mobile vehicles with precision and confidence. Our remote control offerings include:
Our long range ISM radio control with a built-in emergency stop button. For one-to-one control. Get the data sheet here.
Featuring ISM radio and Bluetooth comms, and SIL 3-Certified emergency stopping. Add flexibility by pairing one remote with up to 30 machines. Get the data sheet here.
Direct connection for secure wired operation and mission-critical control. Featuring a six foot USB connector. Get the data sheet here.
If you'd like more information on which game-style controller is right for your application, get in touch.